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Full Tension Compression Splice

Catalog ID: 01C7I6X Categories: , ,

A compression splice is a high-strength electrical connector used in overhead and underground power line construction to permanently join two conductors. It operates by applying controlled mechanical compression—typically using hydraulic crimping tools—to create a low-resistance, high-integrity bond between conductor strands. This ensures efficient current transfer, mechanical continuity, and long-term reliability under varying load and environmental conditions.

Engineered for compatibility with aluminum, copper, or ACSR conductors, compression splices are widely deployed in transmission and distribution networks where joint performance is critical to system stability and safety.

Key Features

  • High Conductivity Joint: Minimizes electrical resistance and power losses
  • Superior Mechanical Strength: Maintains tensile integrity equal to or greater than the conductor
  • Corrosion Resistance: Often manufactured with tin-plated or aluminum alloys for extended service life
  • Precision Crimp Design: Ensures uniform compression and reliable strand bonding
  • Wide Conductor Compatibility: Suitable for AAC, AAAC, ACSR, and copper conductors
  • Thermal Stability: Performs consistently under high current and temperature fluctuations
  • Long Service Life: Designed for decades of maintenance-free operation in harsh environments
  • Standards Compliance: Meets industry specifications such as IEC and ASTM for electrical connectors
Catalog ID: 01C7I6X Categories: , ,

Product Details

General

Compression MethodUni-Grip (single die system)
Die Size15CD
MaterialAluminum Alloy

Dimensions

Diameter – Outside1.386 in (35.2 mm)
Length Before Compression27 in (685.8 mm)

Electrical Ratings

Voltage ApplicationEHV; Standard

Conductor Related

Conductor CompatibilityACSR-Dipper-1351.5-45/7
Conductor TypeACSR

Resources and Downloads

SpecificationsDownload PDF
Technical DrawingsDownload PDF