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Aluminum Compression Splice

Catalog ID: 01C5U8D Categories: , ,

An aluminum compression splice is a precision-engineered conductor connector used in overhead power line construction to permanently join two aluminum conductors end-to-end. It is installed using hydraulic compression tools to create a high-integrity, low-resistance electrical and mechanical bond. Designed for transmission and distribution networks, it ensures continuous current flow while maintaining structural strength under mechanical loads, vibration, and environmental stress.

Manufactured from high-conductivity aluminum alloy, the splice is optimized for compatibility with AAC, AAAC, and ACSR conductors, depending on design specification. Its compression-based installation eliminates the need for bolted joints, reducing maintenance requirements and minimizing long-term contact resistance issues.

Key Features

  • High-conductivity aluminum alloy construction for efficient current transfer
  • Hydraulic compression installation for uniform mechanical bonding
  • Low electrical resistance joint to reduce power losses
  • Corrosion-resistant design suitable for harsh outdoor environments
  • Compatible with AAC, AAAC, and selected ACSR conductors
  • Designed to meet IEC and ASTM transmission line standards
  • High tensile strength retention after compression
  • Reduced maintenance due to permanent, vibration-resistant joint
  • Available in multiple sizes for different conductor cross-sections
Catalog ID: 01C5U8D Categories: , ,

Product Details

General

Compression MethodVersaCrimp Tooling ONLY
MaterialAluminum Alloy

Dimensions

Length Before Compression6 in (152.4 mm)
Weight0.490 lb (0.22 kg)

Conductor Related

Conductor CompatibilityACSR-Pelican-477-18/1;ACSR-Flicker-477-24/7;ACSR-Hawk-477-26/7;ACSR-Hen-477-30/7;ACSR-Osprey-556.5-18/1;ACSR-Parakeet-556.5-24/7;ACSR-Dove-556.5-26/7;ACSR-Eagle-556.5-30/7;ACSR-Peacock-605-24/7;ACSR-Squab-605-26/7;ACSR-Teal-605-30/19;ACSR-Kingbird-636-18/1;ACSR-Swift-636-36/1;ACSR-Rook-636-24/7;ACSR-Grosbeak-636-26/7;AAC-Zinnia-500-19;AAC-Hyacinth-500-37;AAC-Dahlia-556.5-19;AAC-Mistletoe-556.5-37;AAC-Meadowsweet-600-37;AAC-Orchid-636-37;AAC-Flag-700-61;AAC-Violet-715.5-37;AAC-Nasturtium-715.5-61;AAC-Cattail-750-61;ACAR-653.1-12/7;ACAR-739.8-18/19
Conductor Diameter (VersaCrimp) – Maximum0.998 in (25.35 mm)
Conductor Diameter (VersaCrimp) – Minimum0.811 in (20.6 mm)

Logistics

Carton Quantity80

Resources and Downloads

SpecificationsDownload PDF
Technical DrawingsDownload PDF